On the February 3, 2006 edition of SmackDown!, Burchill and Regal told SmackDown! "network representative" Palmer Canon that they no longer wanted to be a tag team so they could go their separate ways. During this discussion, Burchill informed Canon that his family heritage traces back to the pirate Blackbeard and he wanted to do a pirate gimmick on SmackDown!. He followed through on this promise the following week when he appeared backstage dressed as a pirate, with a look similar to that of Johnny Depp's character from the Pirates of the Caribbean film series. Regal tried to convince Burchill to return to his former ruthless gimmick, while Burchill refused cementing him as a fan favorite. Burchill had his first match as a pirate on the March 10, 2006 edition of SmackDown!, making an elaborate entrance by swinging down to the floor on a rope. Burchill defeated Regal using the C-4 which was renamed Walk The Plank to suit the gimmick. After Regal continued to persuade Burchill to return to his former gimmick, the two were booked in a match where the loser would be forced to wear the winner's choice of clothing. Burchill won the match, forcing Regal to dress at his whim until Burchill lost another match, initially dressing him up as a buxom wench, and later in various costumes such as a chicken suit and a gorilla suit. Eventually, he made Regal dress up like a buccaneer in order to tag with him against Gymini on April 21. Burchill ended up abandoning Regal during the match, which led to Gymini picking up the victory. In early June, Burchill's popular pirate gimmick came to an end when Mark Henry, who was going on a storyline rampage, defeated Burchill and then assaulted him afterwards resulting in him being stretchered off SmackDown. He resurfaced on SmackDown in July 2007 as a pirate for a Mardi Gras party thrown by Edge, though he was not acknowledged.
After appearing on Heat on several occasions, Burchill made his return to WWE television as a villain again with his on-screen sister, Katie Lea, during the episode of Raw on 11 February, defeating Brian Kendrick in a singles match. Continuing to appear on Heat, Burchill and Katie would occasionally appear on Raw in handicap matches. On 26 May, Burchill assaulted Mr. Kennedy because he forced William Regal to leave Raw which led to a brief feud until Kennedy was drafted to SmackDown. After this, Burchill engaged in a brief feud with then-Intercontinental Champion Kofi Kingston while Katie Lea feuded with then-Women's Champion Mickie James but despite defeating them in a tag team match, neither won their respective titles in singles matches. Following this Burchill had a minimal on-air role, making brief appearances in squash matches to Batista and Jamie Noble.
Burchill and Katie Lea were later both moved from Raw to the ECW brand on 30 December 2008, where Burchill lost to DJ Gabriel in his debut match for the brand. The Burchills were defeated in a mixed tag team match against Gabriel and Alicia Fox on 13 January 2009. On the edition of 3 February of ECW, Burchill scored his first win as a member of the ECW brand by defeating Tommy Dreamer. Burchill competed sporadically for the next few months, failing to win any of his matches, before taking a hiatus in June 2009. He returned on 14 July episode of ECW, losing to Yoshi Tatsu. By August, Burchill became embroiled in a rivalry with backstage interviewer Gregory Helms, who he accused of being masked wrestler The Hurricane (who Helms also portrayed).
After several months of matches and attacks, the two finally agreed to settle the matter in a match on 17 November's ECW, which saw Hurricane's mask put up against Burchill's career on the ECW brand. Despite many attempts, Burchill could not secure the pin and subsequently lost the match. Despite being fired (kayfabe), Burchill appeared on 3 December episode of Superstars under a mask during The Hurricane's match with Zack Ryder, and subsequently attacked Hurricane, giving him the victory by disqualification. The following week on ECW, Burchill and Katie Lea, now sporting masks and calling themselves The Ripper and The Beautiful Nightmare (likely being 'supervillains' to match Hurricane's superhero gimmick), respectively, appeared in a backstage segment with general manager Tiffany and asked for a contract, which Tiffany said they would receive if The Ripper could defeat The Hurricane the following week in a match. However, The Ripper was unmasked by Hurricane and subsequently defeated, resulting in Burchill and Katie remaining off ECW. After the closure of the ECW brand, Burchill was formally released by WWE on 26 February 2010.